How far do epoxy fumes travel?

August 29, 2021

How far do epoxy fumes travel?

Epoxy flooring is a popular option for many home floors. It is also an option that is tough yet aesthetically pleasing. There are many additions to an epoxy floor such as anti-slip coatings, concrete sealing and concrete coatings that work for different client needs. Many choose epoxy flooring because of its ease and strength. It is also a great solution for floors that can withstand a lot of foot and machine traffic, extreme temperatures, as well as fluids from stains (without peeling or corroding). 


Since the material is poured, there are no seams, joints, or ridges like with tile or other types of flooring. The material does not warp or water stain as a result of damage – instead, liquids are easy to clean off and stains are very rare. This is what makes epoxy flooring Halifax a popular option for many facilities. 


Depending on the type of epoxy you are using and the brand that distributes it, there is a smell that comes from it. The brand name of the product does not matter as much as the type of epoxy that is in it. Regardless of what brand name is used to label the particular product, the epoxy will cure to a solid, non-toxic material. How long does it take for the cure to happen? The temperature of the air surrounding you and the brand of epoxy you are using will have an effect on this. Most epoxies will cure in a few hours depending on the brand and the temperature of the air. 


How far do epoxy fumes travel?

If you were using it in a closed area like a basement, you definitely use the fans and a respirator. You can also get low levels of fumes up in the house. Depending on the ventilation and insulation up there, they might accumulate enough to bother a sensitive person. So be on the lookout for unexplained headaches and hay fever like symptoms in the family.


How long does the epoxy resin smell last?

The amount of time it will take for the smell to go away depends on the brand of epoxy you use. The smell will stop being strong after about 8 to 10 hours. Resin can sometimes take 3 days to cure, but that is generally a hard cure. Once it is at the soft cure or demolding stage, the fumes won't be a problem at all. 

Do all epoxy brands smell?

All epoxy resin has some odor to it, however many brands are able to minimize this to be almost negligible. Deep pouring epoxies, along with more naturally derived epoxy, tend to have less scents associated with them during the pouring and curing process.


Why does epoxy smell really bad?

Epoxy resin has a pungent odor, but it is more important to understand why. In common applications, a base epoxy is mixed with a curing agent. When these two are mixed, there is an exothermic reaction. This chemical reaction and heat is what releases the odor as the epoxy hardens. As the epoxy hardens, the gas released will subside and eventually disappear. 


By understanding this, you can avoid worse odors. Using the logic of exothermic reactions and gas being released during this, it is easy to understand why deep pouring epoxy resins tend to have less odor associated with them. 


Deep pour resins are made possible by having a lower viscosity, and staying cooler during the curing process. Because the chemical reaction is not as hot, they are able to have deeper epoxy without the dreadful effects of overheating. Because they stay cooler, there is less odor released during the curing process. Similar ideas can be said of more natural epoxy resin and those that are engineered to have less odor. They are created in a way that emits less gas during the curing process. 


How to minimize epoxy resin odors?

Now that you understand why epoxy resin gives off an odor, you should be curious as to how to reduce the smell of epoxy resin. Unfortunately, there are no perfect solutions to this. There are different ways you can speed up the odor, or to minimize the odor overall strength, but they are far from foolproof.


  • Using an epoxy that is low-odor. Some epoxy resin companies will claim an odorless scent. While we may attain that one day, I have not found one that is fully odorless. Usually these are more natural, and deeper pouring epoxies. 
  • Keeping the room and surface cold. This will help keep the odor from the epoxy resin less potent. This will, however, increase the length of time that the epoxy resin releases an odor. This is a double-edged sword. 
  • Heating the epoxy resin. Since the chemical reaction that causes epoxy to cure is exothermic (i.e. releases heat), you can expedite the process by ensuring the epoxy stays at a hot (but safe) temperature. 


To summarize, epoxy is fantastic! But, if you don’t take extra care, the epoxy fumes can have bad consequences… Nearly all of us can prevent these problems. Your first line of defense should always be a pair of gloves. Always work in a well ventilated area. Wear a respirator if ventilation is poor. 


For more information about our epoxy solutions, contact Epoxy Halifax today – and get a free, non-obligatory estimate!

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